Lincoln-electric 500 Manuale Utente

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: w

A-2INSTALLATION VANTAGE 500 CUMMINSA-2Read this entire installation section before youstart installation.SAFETY PRECAUTIONSDo not attempt to use thi

A-3INSTALLATION VANTAGE 500 CUMMINSA-3LIFTINGThe VANTAGE 500 CUMMINS lift bail should be usedto lift the machine. The VANTAGE 500 CUMMINS isshipped

ENGINE BREAK-INLincoln Electric selects high quality, heavy-duty indus-trial engines for the portable welding machines weoffer. While it is normal to

A-5INSTALLATION VANTAGE 500 CUMMINSA-5• CONNECTING A BATTERY CHARGER — remove bat-tery from welder by disconnecting negative cable first,then positi

A-6INSTALLATION VANTAGE 500 CUMMINSA-6REMOTE CONTROLOUTPUTThe VANTAGE 500 CUMMINS is equipped with a 6-pin and a 14-pin connector. The 6-pin connect

A-7INSTALLATION VANTAGE 500 CUMMINSA-72. Take necessary steps to assure load is limited tothe capacity of the VANTAGE 500 CUMMINS byinstalling a 50

A-8INSTALLATION VANTAGE 500 CUMMINSA-8CONNECTION OF LINCOLN ELECTRICWIRE FEEDERSShut off welder before making any electrical con-nections.----------

A-9INSTALLATION VANTAGE 500 CUMMINSA-9CONNECTION OF THE LN-25 TO THEVANTAGE 500 CUMMINSThe LN-25 with or without an internal contactor maybe used wi

B-1OPERATIONVANTAGE 500 CUMMINSB-1SAFETY INSTRUCTIONSRead and understand this entire section beforeoperating your VANTAGE 500 CUMMINS.Do not attempt t

B-2OPERATIONB-2ENGINE CONTROLS (Items 1 through 9)1. RUN STOP SWITCHToggling the switch to the RUN position energizesthe fuel so

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

B-3OPERATIONB-36. OIL PRESSURE GAUGE The gauge displays the engine oil pressure whenthe engine is running.7. ENGINE PROTECTION The yellow engine prote

B-4OPERATIONB-4WELDING CONTROLS (Items 10 through 19)10. OUTPUT CONTROL: The OUTPUT dial is used to presetthe output voltage or current as displayed

B-5OPERATIONB-520. CIRCUIT BREAKERSThese circuit breakers provide separate overloadcurrent protection for each 120V circuit at the 240Vsingle phase re

B-6OPERATIONB-6BREAK-IN PERIODThe engine used to supply power for your welder is a heavyduty, industrial engine. It is designed and built for ruggedus

B-7OPERATIONB-7The VANTAGE 500 CUMMINS and any high frequen-cy generating equipment must be properly grounded.See the K930-2 TIG Module operating manu

B-8OPERATIONB-8CV-WIRE MODEConnect a wire feeder to the VANTAGE 500 CUM-MINS and set welder controls according to the instruc-tions listed earlier in

B-9OPERATIONB-9VANTAGE 500 CUMMINSTABLE B.5 VANTAGE 500 CUMMINS Extension Cord LengthRecommendationsCurrent(Amps)1515202025303850Voltage(Volts)12024

C-1ACCESSORIESC-1OPTIONAL FIELD INSTALLED ACCES-SORIESK802N POWER PLUG KIT - Provides four 120V plugs rated at 20amps each and one dual voltage, full

C-2ACCESSORIESC-2TIG OPTIONSK1783-9 PTA-26V TIG TorchAir Cooled 200 amp torch (2 piece) equipped withvalve for gas flow control. 25 ft. (7.6m) length

D-1MAINTENANCED-1VANTAGE 500 CUMMINSSAFETY PRECAUTIONS• Have a qualified technician do the maintenance andtroubleshooting work.• Turn the engine off b

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

D-2MAINTENANCED-2VANTAGE 500 CUMMINSService Instructions & Installation TipsFor Engine Air Filter•Release the1Seal CarefullyUnlatch and remove the

D-3MAINTENANCED-3FUEL FILTERSWhen working on the fuel system• Keep naked lights away, do not smoke !• Do not spill fuel !-----------------------------

D-4MAINTENANCED-4CHARGING THE BATTERYWhen you charge, jump, replace, or otherwise con-nect battery cables to the battery, be sure the polarityis corre

D-5MAINTENANCED-5GFCI RECEPTACLE TESTING AND RESET-TING PROCEDUREThe GFCI receptacle should be properly tested atleast once every month or whenever it

E-1TROUBLESHOOTINGE-1VANTAGE 500 CUMMINSIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely,

E-2TROUBLESHOOTINGE-2VANTAGE 500 CUMMINSObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test

E-3TROUBLESHOOTINGE-3VANTAGE 500 CUMMINSObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test

E-4TROUBLESHOOTINGE-4VANTAGE 500 CUMMINSObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test

F-1DIAGRAMSF-1VANTAGE 500 CUMMINSNOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The spe

F-2CONNECTION DIAGRAMSF-2VANTAGE 500 CUMMINS

iiiSAFETYiiiFOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b.

F-3CONNECTION DIAGRAMSF-3VANTAGE 500 CUMMINSGND75•7677GREENK291 OR K40475INPUT CABLE76N.E.77K775 OPTIONAL•REMOTE CONTROLDAMAGED. THE ENGINE GOVERNOR S

F-4CONNECTION DIAGRAMSF-4VANTAGE 500 CUMMINS

F-5CONNECTION DIAGRAMSF-5VANTAGE 500 CUMMINS

F-6CONNECTION DIAGRAMSF-6VANTAGE 500 CUMMINSCAUTION : N.A. WELDING CABLE MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF IMMEDIATE AND F

F-7CONNECTION DIAGRAMSF-7VANTAGE 500 CUMMINS

F-8CONNECTION DIAGRAMSF-8VANTAGE 500 CUMMINS

F-9CONNECTION DIAGRAMSF-9VANTAGE 500 CUMMINS

F-10CONNECTION DIAGRAMSF-10VANTAGE 500 CUMMINS

F-11CONNECTION DIAGRAMSF-11VANTAGE 500 CUMMINS

F-12CONNECTION DIAGRAMSF-12VANTAGE 500 CUMMINS

ivSAFETYivMar. ʻ93PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques q

F-13DIMENSION PRINTF-13VANTAGE 500 CUMMINS****BOTTOM VIEW OF WELDER BASE.N.A. CENTER OF GRAVITY WITH OIL IN ENGINE, EMPTY FUEL TANK AND COOLANT IN RA

NOTES VANTAGE 500 CUMMINS

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much

vi vi TABLE OF CONTENTSPageInstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

vii viiTABLE OF CONTENTSPageAccessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-1INSTALLATION VANTAGE 500 CUMMINSA-1TECHNICAL SPECIFICATIONS - VANTAGE 500 CUMMINS (K2406-1)INPUT - DIESEL ENGINEMake /Model Description Speed (RP